Overview

This open-source parametric CAD definition enables customizable 3D-printable thermal battery modules for accessible and cost-effective testing in the R&D and laboratory settings and evaluation of thermal energy for sustainable applications. Its geometry, designed for fabrication with low-cost FFF 3D printers, can be adapted to different heat-exchange configurations and component requirements by changing the 3D model parameters, supporting quick prototyping, iterative development and experimentation. By enabling an affordable, modular, and customizable testing setup, this module design facilitates the investigation of PCM-based thermal storage systems within R&D, laboratory scale, and experimental contexts. 1

Materials and Tools

• ⚙️ CAD / Parametric modeling: Fusion 360 (parametric CAD modeling) 2
• 🔩 Slicing and fabrication: PrusaSlicer 3 , Small-format Fused Filament Fabrication 3D Printer.
• 🔩 Fabrication (transparent walls): Laser-cut acrylic parts, files available in the repository.
• 📎 Materials: PETG filaments tested for rigid parts and recommended. TPE tested for flexible gaskets.
• 🔩 Additional off-the-shelf: to be added to the product for the intended use (Please refer to the documentation in the repository).
  
  
  

Repository website